0000011944 00000 n 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Clutch Hub Nut | Big Dog Motorcycles Forum EVO He said that before they redesigned the compensator. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Pictures. Manage Settings Means it does not require any typical clutch adjustment. So, the torque specification of Harley will vary extensively. 0000005197 00000 n 15-17 foot pounds Yes, it uses a ramping system to apply more pressure to the clutch disc. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. TC Exhaust Testing And, compensating nut torque@ 90-100 lbs. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. Allen Screws General Information Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. 0000004308 00000 n 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. Drag Strip Gallery Then turn the bolts of your derby cover with your hand and carefully tighten them down. The nut only moved about 10 degrees past the . After that, go down in the transmission cover area, where you can notice that the shaft has a slot. __transmission sprocket nut at 60.. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Yes, those torque values are correct and don't forget to use some red locktite. EVO 95 HP Stage 3 (front) and the clutch sprocket (rear). It will help you know the torque values precisely. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). In the next few sections, we will show you the most-required torque and its specifications. People want quik and easy not right. We have briefly discussed Harley Davidson torque specifications for only a few components and models. HVr6D 8J4I`Pv. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. <> Not everyone has a mechanical aptitude. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). 5/8" - 154, Home Fork Stem nut 9/16" - 114 15-30 inch pounds 0000008358 00000 n For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. 10 mm. Front Fender mounting bracket bolts WEB Links 30-45 foot pounds 90-120 inch pounds Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. Bolt Torque Values - Nightrider.com When I get this question it is not one I will answer. 0. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Rear Brake Disc screws It just seems like 75 is pretty weak.. 06. No two are exactly alike, and each one has its own story. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. DIESEL-FUMES. Primary Cover screws 1613 mm (63.5 inches) Fuel capacity. Repair manual verses what everyone says. 1979 - Late 1984 Torque Specs. What is the torque spec for the clutch spring plate screws - Fixya #7. But I have a question about the torque vaules. There you will find explanations on Harley Clutch Adjustment Torque specs too. but in actual section dealing with side cover it calls for 10-12 ft. lbs. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. Blake Bleeder Nipples Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Your email address will not be published. Your email address will not be published. To fix the issue, take off the clutch lever. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" 9-12 foot pounds Therere other torque values for different screws and nuts too. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Sometimes you can even shift up into second and then down into the first. Now you should slacken the larger lock nut by unfastening it with your fingers. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. Harley-Davidson CVO Street Glide Specs. Apr 27, 2016. For Sportster, you will need 42 foot-pounds of optimal torque capacity. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. TC 100HP endobj '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. 115 in lbs for the primary screws. June 2, 2018 by Ride It Wrench It 4 Comments. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. How to Build a Step 2 Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. 0000001947 00000 n I put a little red locktite on. Horsepower Gallery You should be using a service manual to obtain the correct values for the motorcycle you are working on. Rear Master Cylinder mounting nut Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. Unlock more power! Gear Ratios Drain your primary completely. lordharold, Jun 2, 2012. Therefore, you need to eliminate them all first and keep them aside. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate Miscellaneous #2. It is supposed to go into the second more comfortably and then shift through into the first without grinding. Id call your service department to double check your numbers. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. There you will find explanations on Harley Clutch Adjustment Torque specs too. Bottom bolt, 50 foot pounds torque specs for derby cover?? - Harley Davidson Forums Ratman said: . Front Brake Disc screws Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Camshafts 0000002407 00000 n Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. all other 1/4'' fastners are tq at 108 in.lbs. SOURCE: Need the torque specs on clutch for a 85 FLHTC. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. 25-40 foot pounds, Fastener Size - Now you can see there are lots of bolts used to secure the derby cover in the place. 0000033993 00000 n TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. It will help repel moisture and oil from absorbing into the plates for a while. Primary chaincase to engine bolts: 16-18. Shovelhead Modifications You really, really need the instructions on the diaphram spring adjustment. With this drive-train, the Harley-Davidson Freewheeler . Inspection cover should be about same or a little less. Reduce Engine Surging I guess I should mention it is a 93 Fatboy. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. When they bottom out give them a little tweak and you are good to go. 0000001116 00000 n 100 in lbs for the derby cover. $20 Bike Lift You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. 0000003541 00000 n TC95 128HP Stage 3 Finding Manifold Leaks Harley-Davidson CVO Tri Glide Specs. stream Clean the drain plug and install the new O-ring. MPH at RPM Carburetor 0000013394 00000 n 28-35 foot pounds Tighten in star pattern from bottom for 2007/08 HD, Harley Camshaft 0000001731 00000 n BaggerDave. Install a Big Twin cam Locate the chain tensioner assembly and loosen the top center nut a . Fastener Size - Torque ft. lbs. EVO Exhaust Testing There is an issue if they cannot determine the size of the socket or wrench they will need. To frame Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Testing the Innovate Motorsport LM-1 portable air fuel meter Plus, at times, you may want to upgrade the motorcycle. BRAKE PADS AND DISCS - Harley-Davidson Nightrider.com First, you need to pull up your vehicles clutch cable. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. tourbox. Making Drag Pipes Work, SHOP TALK It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. Check Harley Clutch Lever Handlebar Clamp Screw Torque 5/16 inch bolts Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. Posted on Sep 24, 2009 Torque ft. lbs. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . Though I didn't make it quiet to the 50 degree line. lbs. (95.25 mm) Stutter Box Instead, we suggest you look for the Harley Torque specs PDF for your specific model. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Continue with Recommended Cookies. Use my videos as a visual reference before or as your working on your bike. 0000013023 00000 n remember to move the torque wrench quick and steady or you will over torque the fastener. Tighten the transmission sprocket nut an additional 30 - 40. Thats the point where you need to the adjustment. Thus, the motorcycle gets its top speed for which it is known. Evolution 80 vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. All Twin Cam motors are 90-108 in.lbs. 14-21 is or seems to be a big difference . 25-40 foot pounds 128 HP 95 CID Clutch hub nut (left handed threads) 60-80 foot pounds. #8 - 14 in. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Harley Davidson Touring How to Install Screamin Eagle Compensator 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. Engine Displacement 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. You, Read More Who Manufactures Harley Davidson Spark Plugs? 17-22 foot pounds lbs. Harley-Davidson 1200 Custom Specs. That they had a problem with the compensator loosing up due to the nut bottoming out. 2. Transmission side cover bolt torque | Harley Davidson Forums 5. To cylinder heads Your email address will not be published. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Slipper clutch install | Harley Davidson V-Rod Forum The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Rating. Yet, they will need regular maintenance. Thus, the motorcycle gets its top speed for which it is known. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. Santo_R 4 yr. ago. 25-30 foot pounds Rear Axle nut Figure 1. For doing that, you need to secure the adjuster by using a wrench. For removing the cover, move up down and reveal the clutch cable adjuster. An In-Depth Discussion on Harley Davidson Paint Codes. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream General Torque Specifications. I also understand that a lot of people would like to work on their bikes, and thats great. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News Specification Tables, HD Twin Cam Engine Builds Even why wont anyone love to have Harley on their preference list? Sportster Bolt Torque Specs | It Still Runs In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. In that service manual are torque specs for specific fasteners. 0000004384 00000 n This engine is designed to use unleaded fuel. Therefore, tighten the jam nut properly and avoid over-doing. 7/16" - 54 ft. lbs. Also, as recommended by a guy who builds racing engines. We also found 79 foot-pounds of torque capacity for the 1340-cc. See Figure 58. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. 90-120 inch pounds #10 - 22 in. You can refer to the answers below. Install Sportster cams lb.) Torque specs seem off. Repair manual verses what everyone says The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. Place your catch pan under the primary and remove the drain plug. Within 7000 miles the nut came loose. Fill the primary with oil. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. 5/16" - 19 ft. lbs. It is crucial for the proper maintenance of every Harley motorbike. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . lordharold Active Member. The 2010 Service Manual has two different values for the banjo bolts. 6. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. EVO 64 HP Stage 1 (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Inspection of major fasteners is an important part of service. Does that sound right? 25-40 foot pounds. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. I don't think there is a difference in clutch adjustment procedures. Now release the clutch plates that caused the dragging. Charging system. 1/4 " - 10 ft. lbs. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. 32-40 inch pounds Late '83 and later is 80-90 ft-lbs. 9-10 foot pound 0000007875 00000 n After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Torque Specs & Loctite - Club Chopper Forums Harley motorcycles are made using industry-leading components and parts. Who Manufactures Harley Davidson Spark Plugs? 10 foot pounds 0000019537 00000 n #10 - 22 in. 0000008092 00000 n Agreed! Pistons and Cylinders Harley-Davidson Deluxe Specs. Inner primary bolts: 18-24 ft lbs. SOLVED: What are the torque specs for the 4 pressure plate - Fixya But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. Street Engine, The Shovelhead 0000001552 00000 n TC Shop Manual Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. is that right? You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. Open the derby cover so you can see the primary oil level. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. 35-40 foot pounds. Whatever the need, you need to work with specific torques for each part. What issue? Spark plug size. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. Now, time to return the clutch cover to its original location so, put the cover back accordingly. EVO 82 HP Stage 3 SOLVED: Harley torque specs - Fixya Upper Stud acorn nut These specs come from the engineers who designed and built the bikes. By nucseal in forum Harley Trike Conversions Replies: 3 Last . 7-9 foot pounds It's quite possible the person asking is referring to a completely different motorcycle. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! Starter Jack shaft bolt(torque) | Harley-Davidson Riders Club of Great